single piece, small series to medium series production
technological evaluation, technical preparation of production according to own manufacturing processes or according to customer specifications
production of configurations from material supplied by a customer or material provided by us
mounting of PCBs with outlet parts in through-holes (manual)
single-sided and double-sided PCB mounting by SMD elements (assembly automatic machine)
combined PCB mounting (outlet parts + SMD single sided/double sided)
wave soldering by leadless and lead solder in a protective nitric atmosphere
template-free spreading of flux/adhesive by a jet-print
soldering by remelting of leadless and lead soldering flux in a protective nitric atmosphere
inspection of PCB mounting and soldering-in by automatic optical/X ray system
manual soldering by a leadless and lead alloy
automatic inter circuit test of configurations on PCB
mounting construction elements on PCB
debugging and testing of electronic configurations
burning-in and testing in a heat chamber
Installation of vacuum technology in clean premises
PCB mounting with outlet parts
manually, according construction documentation (piece list, configuration drawing, list of parts)
manual or mechanical shaping of outlet parts
selection of a correct part and its mounting in a correct spot with a correct orientation
securing a part against falling out of outlets, shortening of long outlets
Mechanical wave soldering
SEHO 8040–PCS soldering equipment with a double wave
Soldering in protective nitric atmosphere by leadless soldering flux of the SAC type
PCB dimensions – (390 x 500) mm (width x length)
Spreading soldering flux or adhesive for surface mounting
UNIPRINT PM manual printing equipment – print format max. 400 x 410 mm
Template free printer of soldering flux/MYDATA MY500 adhesive by JetPrinter
– maximum print format (508 x 508) mm
Spreading soldering flux or adhesive for surface mounting
UNIPRINT PM manual printing equipment – print format max. 400 x 410 mm
Template free printer of soldering flux/MYDATA MY500 adhesive by JetPrinter
– maximum print format (508 x 508) mm
PCB mounting by SMD elements
MYDATA MY15 mounting automatic machine
maximum dimensions of mounted PCB max. (560 x 500) mm
size of mounted parts from 01005 chip to 56 x 56 mm
electric test of parts (resistors, condensers, diodes)
Soldering by remelting of soldering flux /adhesive hardening
SEHO FPS MaxPower2.1 remelting furnace
the entire remelting process in protective nitric atmosphere
temperature profiles for remelting leadless and also lead soldering fluxes
temperature profile for adhesive hardening used for SMD wave soldering
conveyor width 520 mm
Inspection of mounting and soldering-in of PCBs
outlet parts - visually (by naked eye or by stereoscopic lens)
SMD elements by optical/ GÖPEL OptiCon X-line, X-ray inspection systemchecked area max. (420 x 370) mm
check by the camera system
part presence, mounting and polaritysoldered contacts and short circuits
verification of part type by symbol recognitions
check by X-ray
Testing, burning-in and checking
debugging and function testing of configurations on PCB
testing workplace with classical measuring instruments (multi-meters, generators, oscilloscopes, analysers, power supply sources) and single purpose preparations
burning-in under standard working temperature
burning-in and testing under increased / decreased temperature in 2 m (width) x 6 m (length) x 2,5 m (height) heat chambers
heat chamber with regulation of increased temperature up to + 50 °C
heat chamber with low temperature in the range (between 0 and 40) °C
Installation of vacuum technology in clean premises
Technical preparation of electromechanical assemblies
Cleaning of construction parts for installation of vacuum technology
Installation and testing of electromechanical assemblies for vacuum technology
Clean production premises of class 100.000, eventually ISO Class 8
(max. 100.000 dust elements size 0,5 μm / 1 ft3 in air)
Contact
AŽD Praha, Production Plant Brno Křižíkova 32, 612 00 Brno – Královo Pole
Ing Zdenek Srutka Specialist for external orders Phone: +420 549 122 170 Fax: +420 541 211 119 E-mail: srutka.zdenekMazdvzb.cz
